Hot Work & Welding Permit Zone Monitoring

Hot Work & Welding Permit Zone Monitoring uses AI-powered video analytics to detect welding, cutting and other hot work activities within designated areas. The system helps monitor whether hot work is taking place within approved zones and can generate real-time alerts when potentially unauthorized activities are detected.

Designed for factories, warehouses, construction sites and industrial facilities, the solution supports permit-to-work procedures and helps safety teams maintain better control over high-risk hot work activities.

Key Features

• AI Hot Work Detection — Detects welding, cutting and other visible hot work activities through video analytics.
• Welding Activity Monitoring — Identifies welding activities within monitored areas.
• Permit Zone Monitoring — Monitors whether hot work takes place within designated or approved zones.
• Unauthorized Hot Work Alerts — Generates alerts when configured hot work rules or zones are breached.
• Real-Time Monitoring — Continuously monitors designated hot work areas.
• Zone-Based Detection — Allows specific work areas to be configured for monitoring.
• Event Recording & Review — Records detected events for safety review and investigation.
• Existing CCTV Integration* — Can work with compatible CCTV infrastructure depending on system configuration.

*Detection performance depends on camera positioning, visibility, lighting, obstruction and system configuration.

Benefits

• Improve Hot Work Safety — Helps identify potentially unauthorized welding or hot work activities.
• Support Permit-to-Work Compliance — Provides additional monitoring for approved hot work zones.
• Faster Safety Response — Real-time alerts allow safety personnel to investigate potential violations quickly.
• Reduce Fire Risk — Helps identify uncontrolled hot work activities that may introduce ignition risks.
• Reduce Manual Monitoring — Supplements physical supervision with continuous video monitoring.
• Improve Safety Accountability — Recorded events provide additional visibility into when and where hot work occurs.
• Support Safety Investigation — Event records can assist with incident reviews and audits.

Applications

Factories & Manufacturing Facilities
Monitor welding, cutting and maintenance activities within production environments.

Oil & Gas / Petrochemical Facilities
Monitor hot work in designated high-risk process and maintenance areas.

Warehouses & Industrial Facilities
Identify potentially unauthorized hot work near stored materials or operational areas.

Maintenance & Engineering Areas
Monitor temporary welding and repair activities.

Construction Sites
Monitor welding, cutting and other hot work performed within designated work zones.

Plant Shutdown & Maintenance Projects
Support monitoring of multiple temporary hot work activities during maintenance operations.